From Factory Floor to Final Roll

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Jun 27, 2021
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A step-by-step look at how raw materials transform into precision-engineered flexible packaging rolls ready for export.
PRODUCTION LINE · MATERIAL FLOW · QUALITY CONTROL · PACKAGING PROCESS
Manufacturing Excellence
Introduction
Every finished packaging roll tells a story — of precision, process, and consistency. From resin granules to printed and laminated rolls, each stage of flexible packaging manufacturing demands tight control and coordination.
1. Resin Preparation & Film Extrusion
Every finished packaging roll tells a story — of precision, process, and consistency. From resin granules to printed and laminated rolls, each stage of flexible packaging manufacturing demands tight control and coordination..
2. Printing & Design Transfer
Next comes the rotogravure printing line, where engraved cylinders apply inks onto the substrate. Each color station lays down high-precision graphics under strict tension control, achieving consistent color registration and food-grade print quality.
3. Lamination & Bonding
Printed films move to the solventless lamination unit, where layers like PET, BOPP, or foil are bonded using solvent-free adhesives. This step enhances strength, barrier protection, and visual finish — all without harmful emissions.
4. Curing & Slitting
Laminated films are allowed to cure for optimal bond strength. After curing, they enter the slitting line, where rolls are precisely cut into required widths and diameters, ready for pouching or roll export.
5. Inspection & Quality Control
Each roll undergoes tensile strength, bond adhesion, and print consistency tests. Visual checks, automated scanners, and random sampling ensure zero defects before dispatch.
6. Packing & Dispatch
The final rolls are wrapped, labeled, and core-protected, then palletized for domestic or international shipment. Every consignment carries traceability codes linking back to production data and quality certifications.
✍️ Conclusion:
From the hum of the extruder to the precision of the slitter, every stage contributes to reliability.
By maintaining consistency from factory floor to final roll, Mukund Industries ensures packaging that performs — wherever it travels.
Performance That Scales With You
Built for Operational Demands, Backed by Measurable Results
From fast-growing exporters to legacy FMCG brands, our flexible packaging solutions help clients reduce operational risk, improve supply chain speed, and scale with confidence.
₹150 Cr+
Annual Packaging Supplied
20+ Years
Industry Experience
500+
Industrial Clients
95%+
Repeat Order Rate

Ready to Elevate Your Packaging Supply Chain?
From stretch film to custom laminates, we’re built to support your scale.
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